HOMAG Single-Sided Edgebanding Machine, Model KAL 310/3/A3

$22,000.00

Description

Single-Sided Edgebanding Machine, Model KAL 310/3/A3

 The Homag KAL is a single-sided edgebanding machine designed especially for the application of coiled edge material at high production rates. All stations are mounted to the left of the chain track as seen from the operator’s feeding position.

 The machine base construction is designed for industrial applications with a continuous frame for mounting the processing units.  It is equipped with an outrigger panel support with roller guides extendable to approximately 800 mm (31-1/2”).  An end trim chip removal channel is constructed in the machine frame.

Production panels are held securely by a heavy-duty feed chain and robust top pressure system. The feed chain is guided on precision hardened guides. Trackpads are 80 mm (3-5/32”) wide and are topped with a rubber covering.

Track feed speed is electronically controlled via the Operator Control Panel and includes electronic motor braking.

The top pressure system is composed of a heavy steel beam and a compound V-belt. The compound V-belt provides greater surface area for holding small panels at higher feed rates. The positioning of the top pressure beam is accomplished via motorized height adjustment with decimal read-out for height position.

Solid-state electronic frequency converters are used to control the spindle speed of the processing units. Electronic converters provide a quieter work environment and greater production reliability.

Technical Specifications

 

working level 950 mm (37-13/32”)
min. working width/thickness 22 mm (7/8”) 55 mm (2-5/32”)
60 mm (2-3/8”) 100 mm (3-5/16”)
panel overhang 30 mm (1-1/8”)
workpiece thickness min. 12 mm min. (15/32”)
max. 60 mm max. (2-3/8”)
edge thickness coils only 0.3 mm to 3 mm   (0.12 to 1/8”)
processing limits PVC 135 mm²   (.21 sq. in)
Veneer 100 mm²   (.16 sq. in)
operating voltage *480 volt 3-phase, 60 cycle
control voltage 24 volt
pneumatic connection 7 to 8 bar
machine paint color grey RDS 240 80 05
variable feed speed 18 m/min to 32 m/min (59 ft/min to 105 ft/min)

 *Additional charge for voltage other than stated in the specification.

 Note: Max. adjusting range is not necessarily the appropriate
working speed.

Electrical equipment according to UL regulations. The voltage supplied must not fluctuate in excess of +/- 5% of its stated value.

In the case of variations in technical specifications and capacities between the base machine and working units, the specifications and capacities given for the working units are to be considered correct.

Conditions of the floor at the installation site must adhere to the foundation plan.

Automatic Chain Track Lubrication  OPTIMAT KL

Homag Unit# 0815

  • to facilitate chain track maintenance for high-speed operation

Feed Speed Steplessly Adjustable 18 to 24 M/min

Homag Unit# 0865

  • feed frequency-controlled
  • adjustment of speed at the input unit

Power Pack to Increase Maximum Feed Speed to 32 M/min

  • to improve production output when processing longer panels

QA 34 Quick Melt Gluing Unit with Pre-melter

Homag Unit # 2158

  • upper reservoir for glue granules
  • the lower melting unit equipped with automatic control of glue level
  • digitally displayed thermostat for both upper and lower unit
  • heated glue roller, glue roller diameter 34 mm (1-11/32″)
  • individual adjustment for the front and rear glue gates
  • melting capacity 18 to 35 kg/hr (39.7 to 77.1 lbs/hr),
    depending on glue
  • special coupling eliminates alignment of a universal drive joint

 

Glue Roller Drive

  • automatically starts or stops glue roller rotation, once glue pot has reached the set temperature

Clamping Device for Glue Pot

  • pneumatic clamping of glue applicator at trailing edge of the panel to assure consistent glue application and reduce panel clean-up

Glue Container Back-Off

  • gluepot retracts from the panel when chain track stops

Magazine A3 – Two (2) Rolls

  • edge thickness 3 mm to 3 mm (.012″ to 1/8″)
  • edge height 12 mm to 65 mm (15/32″ to 2-9/16″)
  • roller diameter max. 830 mm (32-11/16″)
  • number of rolls = two (2) – detached vertical band feed mechanism
  • automatic or manual roll change
  • edge control with a feed stop
  • remnant edge length control at 2600 mm (104-5/16”)

Magazine Height Adjustment

with threaded spindle adjustment and digital mechanical
counter

adjustable +/- 5 mm (+/- 3/16″)

Clipping Unit

max. edge thickness of 3.5 mm (0.14″)

max. edge height 65 mm (2-9/16″)

PVC processing limits 135 mm² (0.19 sq in)

veneer processing limits 100 mm² (0.15 sq in)

Pressure Zone for Gluing Section Type K

one (1) driven pressure roller 150 mm (5-29/32″) diameter

two (2) secondary pressure rollers 70 mm (2-3/4″) diameter

centralized manual adjustment for edge band thickness with digital mechanical counter

Snipping Unit HL 81

  • for straight and chamfer snipping

with two (2) motors, 0.18 kW, 200 cycle,  12,000 rpm

edge thickness

  • straight max. 3 mm (1/8″)
  • chamfer max. 3 mm (1/8″)

max. edge height 65 mm (2-9/16″)

  • with two (2) TCT saws 120 mm (4-23/32″)
  • electronic frequency inverter for control of rpm and motor braking
  • in case of overhanging laminate, snipping is not possible

Pneumatic Adjusting Device  Chamfer/Straight

Homag Unit# 3114

  • for electro-pneumatic reset from chamfer to straight snipping
  • in case of varying edge thickness, manual adjustment of lateral
    snipping stop becomes necessary

Enhanced Return Stroke Device for Snipping Unit

Homag Unit #3124

  • panel spacing 400 mm (15-3/4″) when running at 20 m/min
    (65.6 ft/min) instead of standard panel spacing of 600 mm (23-5/8”)
  • panel spacing 650 mm (25-19/32”) when running at 32m/min

(104 ft/min)

Open Space

Homag Unit# 3202

  • for later installation of a rough trimming unit
  • includes extension noise protection
  • required space 350 mm (13-25/32”)
  • sound enclosure prepared for individual dust extraction

Trimming Unit 0.4 kW   Optimat

Homag Unit# 3216

  • two (2) motors 0.4 kW each, 200 Hz, 12,000 rpm, with

plug-type connection

  • manual lateral movement
  • height adjustment with top pressure, working in the opposite movement
  • spindle adjustment for lateral tracer roller, swiveling range from
    0º to 30º
  • two (2) cutter heads with reversible carbide tips 70 mm x 14.3 mm

(2-3/4” x 9/16”), HSK 25, t = 4

  • includes electronic frequency inverter for control of motor speed
    and braking and extension of noise protection

Open Space

  • for later installation of the additional working unit(s)
  • 810 mm (31-7/8”) space required

Edge Buffing Unit Top and Bottom

Homag Unit# 4400

  • for smoothing of edges
  • two (2) motors, 0.25 kW each
  • adjustable in inclination and height adjustment with top pressure
  • workpiece thickness max. 60 mm (2-3/8”)
  • including two (2) Molton discs, diameter 150 mm x 50 mm x 25 mm
    (5-29/32” x 1-31/32” x 31/32”)

Noise Reduction Enclosure

with viewing windows

  • with lighting

Electronic Control

control with programmable memory (PLC)

indication of all inputs and outputs by means of luminous diodes

integrated line control for remote control of processing units

multi-tasking control of PLC for precise unit operation

the part number in the machine at choice

compatible interface to all Homatic input systems

recommended environmental temperature

min. +5° C (41° F), max. +35° C (95° F)

Monitor Input NC 21

user-friendly operator interface for control and administration of processing programs of a machine

Hardware

industrial computer 68040, 16 MByte RAM

one (1) PCMCIA storage card, 170 MByte for storage of approx.
20,000 operation programs

  • one (1) open slot for spare PCMCIA card for data back up

multi-tasking real-time operation system OS-9, with Windows-style display system

  • Windows-standard menu for program selection
  • menu-driven program generation

bus connection (VME-Bus) for PLC, for quick and safe data transmission

10.4″ LCD flat panel display with PC compatible keyboard,
installed in the operator console

network connectable (EtherNET), additional hardware and software required

possible telephone diagnostics

  • line control data transmission via fiber optic cables for increased processing speed and isolation from high-frequency noise

Software

simple programming of operation programs

off-set allowance for compensation of tool wear in conjunction with stepless axes

production according to operation programs

  • operator guidance system BDL for an indication of manual set-up

PLC ladder diagrams can be displayed on the machine monitor

  • modem available for customer’s use for remote diagnostic purposes
  • the modem must be returned within six (6) months of acceptance of
    the machine at the customer’s facility or purchased under separate maintenance agreement contract
  • one (1) telephone line must be provided by the customer at the machine